Royal Enfield Classic 350 Service Manual download pdf (Page 183)

08-5

✰ Remove the wedge between the brake

pads and position the wheel between

the fork legs, taking care to ensure

the brake disc in seated correctly

between the brake pads in the

caliper

✰ Fix the wheel axle from the right

side fork leg, carefully ensuring

that the holes int eh fork legs and

the wheel assembly are aligned. Do

nto force the axle or tap heavily on

the axle as it will damage the bearing

inner races and the threads on the

axle.

✰ Position the speedo drive correctly

such that the cable threads are

parallel to the ground and the cable

will have a smooth bend when fixed

on the speedo drive.

✰ Fix the washer and tighten the

nylock nut to the specified torque.

✰ Check the wheel for free rotation by

spinning it gently and tighten the

pinch bolt on the Right side to the

specified torque.

✰ Connect the speedo cable and check

the speedo meter for proper working

by rotating the wheel.

DISC BRAKE

GENERAL INSTRUCTIONS

✰ Check the system for any fluid leaks

at banjo union joints, damaged brake

hose etc.

✰ Ensure the handle bar is positioned

straight and the master cylinder in

the handle bar is parallel to the

ground, whenever checking fluid

level.

✰ Clean master cylinder filler cap

before removing.

✰ Use only DOT 3 or DOT 4 grade

brake fluid from a sealed container.

Do not mix different types of brake

fluid as they may not be compatible.

✰ Whenever the disc brake system is

overhauled, ensure that the old fluid

is drained out completely and then

fill with fresh brake fluid.

✰ In case the brake fluid is

contaminated, drain out completely,

refill with fresh fluid and bleed.

✰ Use only fresh brake fluid to clean

rubber parts. Do not use any

petroleum based cleaning solvents,

water or detergents etc.

✰ Cover motorcycle painted surfaces,

plastic and rubber parts while

bleeding a brake system. Do not allow

brake fluid to come in contact with

any parts of the motorcycle as brake

fluid has highly corrosive

properties.

✰ Always replace brake pads as a set

only.

✰ Always replace banjo union washers,

‘O’ rings, diaphragm washers, dust

seals and piston seals whenever the

hydraulic disc brake system is

overhauled.

✰ Always replace damaged parts like

pistons, fixing pin etc. Do not

attempt to repair as it may render

the disc brake to become ineffective.

DRAINING OLD BRAKE FLUID

✰ Remove the Master Cylinder top

cover screws.

Chassis, Wheels & Brakes

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