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Royal Enfield Classic 350 Service Manual Page 179
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CHA
S
SIS,
WHEELS & BRAKES
SECTION
EIGHT 08
1
2
...
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Service Manual
1
INTRODUCTION
2
Foreword
3
Contents
4
Management System
7
TOTAL VOLUME :
9
COMPRESSION RATIO :
9
HORSE POWER (HP OR PS) :
9
TORQUE :
10
CONVERSION :
10
IGNITION TIMING :
11
IDLING SPEED :
11
FINAL DRIVE RATIO :
11
Technical Specifications
12
ENGINE NUMBER - DETAILS
15
UNDER TANK AND SEAT TOP VIEW
21
UNDER TANK LH VIEW
21
UNDER TANK RH VIEW
21
General Vehicle Information
22
SERVICE DATA
25
THREE 03
25
WEAR LIMITS
26
O.D. I.D
35
Periodical Maintenance
36
Auto Chain Tensioner
44
SLOT POSITION
46
Engine Lubrication System
55
Lubrication System
56
WHAT IS HYDRAULIC TAPPET :
58
BENEFIT OF HYDRAULIC TAPPET :
58
CUT SECTION
58
VIEW OF RHVL
58
WORKING PRINCIPLE :
59
PRECAUTIONARY MEASURES :
59
Auto Decompressor
60
WORKING PRINCIPLE
61
Auto Chain Tensioner Assembly
62
Engine Breather System
63
Crankcase RH - Coverside View
65
Crankcase LH - Inside View
67
CRANK CASE LH
68
Crankcase RH - Inside View
69
CRANK CASE RH - INSIDE VIEW
70
Engine Cover RH
71
Crankcase LH - Coverside View
73
Engine Cover LH
75
Gear Train Assembly
77
Gear Shifting / Kick Starter
79
CRANK SHAFT ASSY
81
PISTON ASSY
81
Damper Pad Position Details
83
ENGINE DISMANTLING
84
INSPECTION & ASSEMBLY
84
DISMANTLING PROCEDURE
86
REMOVAL OF THROTTLE CABLE
87
REMOVAL OF THROTTLE BODY
87
CLUTCH CABLE REMOVAL
87
BATTERY REMOVAL
88
REMOVAL OF SILENCER AND
88
EXHAUST PIPE
88
REMOVAL OF E-START MOTOR
89
REMOVAL OF DRIVE CHAIN
90
REMOVAL OF SIDE STAND
90
REMOVAL OF REAR BRAKE SWITCH
90
CYLINDER HEAD ASSEMBLY
91
ENGINE OIL DRAIN
91
Magnetic Drain Bolt
91
REMOVAL OF VALVES
92
CYLINDER BARREL SUB ASSY
93
REMOVAL OF COVER RH SUB
94
ASSEMBLY :
94
ING FROM CRANKCASE RH
97
DISMANTLING PROCEDURE OF
98
DISMANTLING COVER LH
102
SUB ASSEMBLY :
102
COMPONENTS FOR DISMANTL
103
ING FROM CRANKCASE LH
103
FLANGE FACE
104
DISMANTLING OF CLUTCH
104
ASSEMBLY
104
LAYSHAFT SUB ASSEMBLY
112
DISMANTLING OF LAYSHAFT SUB
112
MAIN SHAFT SUB ASSEMBLY
113
DISMANTLING OF MAINSHAFT SUB
113
REMOVAL OF KICK STARTER SUB
115
VITAL PARTS
116
II. GEARS / SPROCKETS
116
UNIDIRECTIONAL FITTINGS LIST
117
TORQUE SPECIFICATION - ENGINE
118
ASSEMBLY OF ENGINE BEARINGS
120
CRANKCASE LH
120
ENGINE ASSEMBLY
120
CRANKCASE RH
121
EX. RHVL
122
INLET RHVL
122
ASSEMBLING OF KICK STARTER
123
SUB ASSEMBLY
123
DRAIN BOLT
123
TRIP PLATE
124
ASSEMBLING OF GEAR ROCKER
125
SHAFT SUB ASSEMBLY
125
ASSEMBLING OF LAYSHAFT SUB
126
ASSEMBLING OF MAINSHAFT SUB
127
3RD GEAR POSITION
129
NOTE :NOTE :
131
CUT PORTION
132
SPRAG CLUTCH ASSEMBLY
134
ASSEMBLY OF CLUTCH
135
ASSEMBLING PROCEDURE OF
140
AUTO DECOMPRESSOR
140
ASSEMBLY PROCEDURE OF CAM
141
VALVE TIMING
141
OUTSIDE OIL SEAL
142
INSIDE OIL SEAL
142
PISTON SUB ASSEMBLY
145
CLEANING
145
INSPECTION
145
EX IN
146
VALVE SEAT INSPECTION :
150
VALVE LEAKAGE TEST
151
ENGINE MANGEMENT
154
THE BENEFITS OF EMS ARE :
155
Function of Components in EMS
156
LEVEL 1 VISUAL
164
LEVEL 2 TEST PIN
164
LEVEL 3 DOL
165
Trouble Shooting (EMS)
167
CV CARBURETOR
169
SEVEN 07
169
CV Carburetor - Exploded View
170
Functions of Carburetor
171
TORQUE SPECIFICATION
173
MIXTURE SCREW
174
INSTALLATION OF CARBURETOR
175
CARBURETOR TUNING
176
PROCEDURE
176
Carburetor Maintenance
177
CHASSIS
179
WHEELS & BRAKES
179
EIGHT 08
179
Front Wheel Removal
182
Chassis, Wheels & Brakes
183
SUSPENSION & STEERING
199
3 FORK STROKE LENGTH : 130 MM
200
Suspension & Steering
201
REMOVAL AND ASSEMBLY OF
205
REAR SHOCK ABSORBER
205
RECHARGING OF SHOCK
205
ABSORBERS
205
SWING ARM
205
ELECTRICALS
209
ELECTRICAL SYMBOLS
210
Electricals
211
MEASURING INSTRUMENT
215
STARTER COIL
215
PULSAR COIL
215
IGNITION COIL
215
Resistance 4 to 5 ohms
216
E- STARTER MOTOR
217
IC FLASHER
217
ELECTRICAL PARTS
218
DO’S AND DON’TS
218
TROUBLE SHOOTING
222
ELEVEN 11
222
Trouble Shooting
223
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